xiao@hydiecastech.com | +86-13282583806 +34-658352882

HAOYUAN

PROCESSES

We are one of the few companies in China that possesses and specializes in all processes, from design to finished components ready for integration into the final product.

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Design & Engineering

We understand your product requirements and offer comprehensive technical support throughout your project. By analyzing the feasibility of your design, we identify the most effective and cost-efficient solutions. Additionally, we design the necessary tooling to meet all specified requirements.

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Product & Mould Design

Mould Design

We apply Design for Manufacturing (DFM) principles to optimize mould performance and cost-efficiency.

LED Flood Light

Rendered design of an LED spotlight with an aluminum die cast housing.

Co-Development

Aluminum housing for electric charging station.

Mould Management

Global Mould Export

We can export moulds to any location worldwide, facilitating seamless international operations.

Tooling transfer

We adapt existing moulds and tooling from your current suppliers to our machines, ensuring compatibility and continuity in production.

Comprehensive Mould Care

From fabrication to storage and maintenance, our state-of-the-art facilities and skilled technicians keep moulds in optimal condition.

Lifecycle

We manage every aspect of the mouldus lifecycle, maintaining high-quality standards and operational efficiency.

Mould Cases

Atex Flood Light Housing Mould

Flood Light Mould

Hand Shank Mould

Street Light Mould

Die Casting

Specialized in the use of ADC12, ADC1, EN44300, and EN46000 alloys.


7 high-pressure cold chamber injection machines (HPDC), including individual electric maintenance furnaces and fully automated extraction and demolding robots.


We are specialists in small-medium batches thanks to our tooling quick change experience. We can provide solutions covering your flexible needs.


With closing forces between 280 tons to 1600 tons, our injection machines allow us to manufacture a wide range of medium-large size parts.

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Aluminum Alloys in Die Casting

Aluminum Alloys

Central Furnace

Collection

Transportation

Delivery

Aluminium Feeding

Robotic Hand

Product

Conveyor System

Streamlines workflows and minimizes manual handling

Die Casting Cases

Improved Safety-Automation enhances workplace safety and conditions.

Flood Light Diecast Part

Garden Light Diecast Part

Motorcicle Diecast Part

Improved Safety

Diecasting Capacities

3000

Aluminium Tons/year

7

electric maintenance furnace in each manufacturing cell

1200

developed sets of moulds

20

sets/month

Machining

We offer advanced machining capabilities with 40 CNC machining centers and a range of auxiliary units, guaranteeing the precision, efficiency, and quality our products demand.

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Accuracy, Efficiency And Quality

High Precision

State-of-the-art CNC technology delivers accurate results consistently.

Efficiency And Flexibility

Capable of handling a wide range of production volumes.

Skilled Technicians

Our team can rapidly adjust to meet client specifications and industry demands.

Adaptability

Processes are designed to be flexible, meeting various production needs efficiently.

Finishing

By using our sandblasting line, we guarantee excellent quality, and we also offer electroplate or electrophoresis to improve corrosion resistance. Every part undergoes a standardised cleaning process prior to painting.

Surface Treatment

After Blasting

Blasting

Blasting

Rinse With Clean Water

Weak Acid Cleaning

Cleaning

Weak Alkaline Degreasing

Ultrasonic Equipment

Powder Coating

At HY Diecast, our powder coating process features two automated robotic paint lines, providing precise control over paint application and ensuring consistent, uniform results across all products.

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Uniform, protected, and durable finish

Robotic Automation

Paint with a uniform finish for all batches.

Color code consistency

We can guarantee that the color of each batch of your product will be consistent.

Standardized and flexible process

Applicable for small and medium batches.

Committed quality

We work in all types of corrosive environments. Marine environment from 250 hours to 2000 hours.

ISO Quality Assurance

The final customer can choose the desired corrosion protection level according to ISO 12944 standards, ranging from C1 to C5-M, ensuring that the product meets specific environmental requirements.

ISO 12944 categorizes environments based on corrosion severity to guide protective measures

C1

Very low corrosivity (dry interiors).

C2

Low corrosivity (interior environments with occasional humidity).

C3

Medium corrosivity (urban and manufacturing settings with moderate humidity).

C4

High corrosivity (industrial environments and coastal areas with moderate humidity).

C5-I

Very high corrosivity (industrial) (industrial areas with high humidity and aggressive atmosphere).

C5-M

Very high corrosivity (marine) (coastal and offshore areas with high humidity and salty atmosphere).

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